RCVM : Real-Time Visibility and Efficient Remote Control for Production Equipment

 

At a leading global panel manufacturer, personnel manage vast amounts of manufacturing data and monitor large numbers of equipment every day. In cleanroom environments, response time to system anomalies directly impacts yield and production rates.
Under the pressure of high-performance production, gaining realtime machine visuals and reducing on-site support workload is a critical part of digital transformation.

 

 

Challenges

  • Troubleshooting requires entering the cleanroom, which is time-consuming and labor-intensive.

  • Personnel cannot inspect machines remotely when alarms occur and must go on-site.

  • Equipment are spread out across different areas with no centralized monitoring or control.

  • Lack of integrated site visuals and remote control leads to low efficiency.

These issues not only increase labor costs and operational risks but also hinder the advancement of smart factory management.

 

 

 

Solution

The RCVM integrates machine displays, live camera feeds, and signal lights into a unified system. Designed for the manufacturing industry, this edge moduler solution offers high flexibility and wide compatibility, allowing seamless integration into existing equipment infrastructure.

  • Real-time Video Monitoring: Remotely view live images from equipment displays and on-site cameras.
  • Signal Light Integration: Get real-time machine status and shorten response times through integration with signal lights.
  • Remote Control: Operate equipment, adjust settings, and resolve errors via the network.
  • Reduced Labor Costs: Fewer on-site inspections and interventions improve operational efficiency.
  • Improved Production Efficiency: Faster troubleshooting reduces downtime and stabilizes output

 

 

 

Advantages & Results

Centralized monitoring – 20% increase in production efficiency

Remote control, centralized management, and signal light integration reduced manpower requirements.

Efficient remote control – 60% reduction in response time

Engineers can diagnose and resolve issues remotely, significantly reducing cleanroom access and downtime.

 Flexible integration with legacy systems

Easily connects to existing equipment and signal systems with no major overhaul.

Labor and energy savings

Remote operation reduces the need for on-site support and equipment idle time.